Material-bin rat-holing and screen-mesh blinding are the two major causes of downtime on sand and gravel lines in the rainy season. This article covers three engineering practices, and why screen apertures on wet-process lines should be enlarged rather than reduced.
Two things are most feared during rainy season production: material not discharging from the bin, and screen mesh blinding. Once a wet process line gets blocked, the entire line has to stop.
Sand and gravel with moisture content above 6% forms "rat holes" in the bin—it looks like there is material, but it won't flow down. In practice, three methods are the most straightforward:
Choosing a smaller aperture is a common mistake. For wet material it is the opposite—enlarge the aperture by 1.5 times, and rely on the material's own stratification to ensure classification accuracy.
In wet processing, classification accuracy depends 70% on screen surface inclination and 30% on aperture size.
| Parameters | Dry process | Wet process |
|---|---|---|
| Screen opening size | According to classification requirements | Enlarge by 1.5 times |
| Screen surface inclination | 18-20 degrees | 22-25 degrees |
| Water spray volume | None | 0.8-1.2 tons per ton of material |
For the sand washing and recovery stage of a wet process line, the dewatering screen must be designed together with the sand washer, seeSand washing and fine sand recovery.
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